Duplex Sprockets vs. Double Single Sprocket: Know the Differences

Duplex Sprockets vs. Double Single Sprocket: Know the Differences

Summary

Know the difference between double single sprockets and duplex sprockets, and choose the right chain sprocket for your application.

Duplex Sprockets vs. Double Single Sprocket: Know the Differences

Duplex Chain Sprocket VS. Double Single Sprocket

Two common—but often confused— industrial sprocket types are duplex sprockets and double single sprockets. Although they may look similar at first glance, they serve different functions and are used in different applications.
Double Single Sprocket
Duplex Chain Sprocket
Duplex Chain Sprocket
Double Single Sprocket

What Are Duplex Chain Sprockets ?

A duplex chain sprocket is designed to operate with a double-strand roller chain. It has two rows of teeth, and both rows work together to engage a single double-strand roller chain. Duplex chain sprockets are commonly used in high-power, high-load applications where more torque needs to be transmitted than a single chain can handle.

What Are Double Single Sprockets ?

A double single sprocket also has two rows of teeth, but each row is designed to drive its single-strand chain. These two chains run independently of each other. It's often used when two separate drive systems need to be powered from a single shaft or source.

Differences Between Duplex and Double Single Sprockets

Feature
Duplex Chain Sprocket
Double Single Sprocket
Number Of Chains
1 (Double-strand Chain)
2 (Independent single-starnd chains)
Function
Transmit high power in one direction
Drive two separate systems simultaneously
Tooth Alignment
Teeth rows closely aligned
Teeth rows spaced apart
Application
High-load, high-speed system
Conveyors, split drives, parallel system
Chain Compatibility
Duplex(double-strand) chain
Two single-strand chains
Synchronization
Synchronize one chain
Synchronizes two different chains

Which Sprocket Should You Choose ?

Choose a duplex sprocket 
If you need to transmit high torque with a compact design, use a double-strand chain.

Choose a double single sprocket 
If you want to drive two chains independently from one shaft, especially if you're working with split conveyor lanes or parallel mechanisms.

CTS® | Industrial Sprocket Factory

While double single and duplex sprockets may appear similar, they are designed for very different purposes. Selecting the right sprocket type, you can improve system efficiency, reduce maintenance costs, and extend the life of your equipment.
CTS®-ChinaTransmissionS is a professional industrial chain sprocket manufacturer.  If you need any help, please contact our professional technicians to help you.